L&L Products - Continuous Composite Systems™ (CCS™)
Continuous Composite Systems™ (CCS™)
Lightweight, ultra-high strength reinforcement
Continuous Composite Systems™ (CCS™) achieve ultra-strong and lightweight body structures at a cost-competitive rate. CCS™ technologies combines highly engineered sealants and adhesives with a fiber-reinforced composite carrier in a two-dimensional profile. This two-dimensional part is designed to provide strength, stiffness, and rigidity to a lightweight structure.
What is CCS™?
The lightweight, ultra-strong and cost-effective alternative to metal frame structural reinforcement
Continuous Composite Systems ™ (CCS™) are continuous fiber-reinforced composite materials that can be used as a carrier when combined with our highly engineered sealants and/or structural adhesives. The system is designed to provide strength, stiffness, and rigidity to a lightweight structure.
CCS™ enables a cost-effective reinforcement solution proven to be 75% lighter than steel and 30% lighter than aluminum. Our extensive pultrusion process allows us to manufacture straight parts with constant cross sections delivering consistent, high strength quality components.
When working with our customers, L&L’s team of engineers bring extensive CAE modeling capabilities and are able to produce and optimize unusual part designs, therefore, obtaining part validation before parts are created.
for Seatback Design
BASF, L&L Products Flex-N-Gate, and Toyota collaborate to achieve vehicle weight savings with composite seatback design on the 2022 Toyota Tundra™.
With our Continuous Composite Systems™ products and process, we deliver a cost effective, ultra-high strength reinforcement solution that brings extensive engineering knowledge, advanced CAE modeling, and the ability for adhesive use to create 3D shapes in a variety of applications.
CCS™ Co-Ex is a combination of continuous glass filled nylon co-extruded with adhesive to create a continuous cross section with multiple materials.
CCS™ Set is a continuous glass reinforced two-dimensional profile designed to provide strength, stiffness, and rigidity to a straight profile.
CCS™ Hybrid utilizes a custom combination of continuous glass, carbon, and fabrics to provide targeted strength, stiffness, and rigidity in a straight profile.
CCS™ Extreme is a highly reinforced two-dimensional continuous carbon fiber profile designed to provide ultimate strength, stiffness, and rigidity to a straight profile.
Download our resources to find out more about Continuous Composite Systems™
- CCS Line Card (PDF)
- Five Key Benefits of CCS (VIDEO)
- Enlighten Award 2021 HD (VIDEO)
- Continuous Composite Systems (VIDEO)
- Lightweighting vehicle with CCS to help win Altair Enlighten 2021 Award (VIDEO)
- Altair Enlighten Award for Composite Seatback Design on 2022 Toyota Tundra - CCS (VIDEO)
- Composites World Seat Frame Demonstrates NextGen Autocomposites Design (PDF)
- CompositesWorld Automotive Chassis Components Lighten Up With Composites (PDF)
Bad Nauheim, Germany,
October 17-19, 2023
L&L Products is exhibiting at EuroCarBody, the 25th Global Car Body Benchmarking Conference organized by Automotive Circle taking place October 17 – 19, 2023 in Bad Nauheim or online*.Read more
Atlanta, GA ,
October 30 - November 02, 2023
CAMX 2023 (The Composites and Advanced Materials Expo)Read more
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